Aluminothermic Welding

Hybrid Weld Shear (05100HY)

Light, portable, and highly efficient, the Pandrol Lightweight Weld Shear is designed to simplify the removal of excess weld metal. Its spring-centred hydraulic flow control system ensures safe, precise shearing of aluminothermic welds.

Light, portable, and highly efficient, the Pandrol Lightweight Weld Shear is designed to simplify the removal of excess weld metal. Its spring-centred hydraulic flow control system ensures safe, precise shearing of aluminothermic welds.

Product overview

The Lightweight Weld Shear allows for the precise and safe removal of excess weld metal. Its robust and ergonomic construction makes it suitable for all rail profiles.

  • Adjustable bearing rollers ensure compatibility with various rail sizes.
  • Built-in shield protects hoses and fittings.
  • Light and compact for safe and easy transport.
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Advantages of Lightweight Weld Shear

Product information sheet

Advantages of Lightweight Weld Shear

01

Secure positioning with adjustable rollers

The weld shear is equipped with adjustable hold-down rollers on both sides, ensuring a secure fit across various rail profiles. This guarantees optimal stability during the shearing process, helping operators maintain precision and control on all job sites.

02

Improved handling with wide ergonomic handles

Designed for user comfort, the wide handles offer enhanced grip and maneuverability. This makes the tool easier to control, reducing user fatigue during prolonged operations and improving the overall efficiency of the welding team.

03

Precision control with shear/retract mechanism

A simple and intuitive control system allows the operator to smoothly activate the shear and retract functions. The hydraulic control is spring-centred, ensuring precise timing for each cut while maintaining a high level of safety during use.

04

Component protection with integrated shield

To prevent accidental damage and extend the lifespan of internal parts, the tool features an integrated protective shield. This cover secures the hoses and fittings from debris, impact, or wear, ensuring reliable performance over time.

05

Custom-fit blades for different rail profiles

The Lightweight Weld Shear can be fitted with blades adapted to various rail profiles. These interchangeable shear blades are easy to replace, ensuring the tool remains versatile and effective across a wide range of applications.

Technical features of Lightweight Weld Shear

01

Hydraulic-powered for enhanced safety

The use of hydraulic power eliminates the need for manual chiseling or hammering, significantly reducing physical strain and the risk of flying metal fragments. This contributes to a safer working environment and better working conditions for field teams.

02

Rail-friendly operation

The shearing process is designed to be non-invasive, avoiding any contact that could damage the rail surface. This precision-engineered approach maintains the integrity of the track while ensuring clean removal of weld excess.

03

Lightweight for easy handling and transport

Weighing only 92 lbs (41.7 kg), the tool is easy to transport and move between work locations. This light build supports safe lifting practices, making it especially suitable for mobile teams operating in demanding field environments.

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