Choose a long-lasting, easy-to-use Straight Edge tool designed to ensure accurate alignment before the aluminothermic welding process begins – guaranteeing the best possible result for your weld.
Once your weld is complete, Pandrol Straight Edges can also be used to check the grinding tolerance.
Performing checks and adjustments is an important part of the welding and maintenance process, particularly on the ends of rails. When it comes to these essential measurements, no rail operator can afford to cut corners.
Rely on Pandrol’s range of Straight Edge tools to help your team achieve perfect peak, horizontal and vertical alignment every time.
We provide a Straight Edge for every project and application. The Straight Edge RAP1000 features flat and adjustable stops and is designed for pre-welding adjustments, while Straight Edges RB500, 700 and 1000 are bevelled tools designed for the performance of checks and adjustments on rail heads, webs and cant.
Maximise the traceability of every weld with the Straight Edge RAP1000’s laser-engraved strap, or the RB500, RB700 and RB1000’s laser-engraved graduation. These give welders all the essential info they need to check the exact length of grinding required per rail.
Ensure accuracy of measurement with the Straight Edge RAP1000’s strategically placed stringers and adjustable stops. Its magnetic stand also makes the measuring process stable and controlled. These guarantee precise setting for flawless alignment, making it easy to measure and record weld information accurately.
Trust in Pandrol’s construction standards. The Straight Edge RAP1000 is particularly easy to use, long-lasting, and ergonomic. The Straight Edge RB500, RB700 and RB1000 models are made using top-quality, high-strength steel, offering durability that’s perfect for repeated, hands-on use.
Rely on the superior materials used to make Pandrol’s Straight Edge tools. The RB500, RB700 and RB1000 are long-lasting and ergonomic, thanks to an anodised aluminium handle and single fixation point.
Experience the advanced durability of Pandrol’s Straight Edge tools. The RB500, RB700 and RB1000 models are made from high-quality, strength-treated steel, which guarantees maximum performance and longevity in a range of working conditions.
Never worry about the markings on your Pandrol Straight Edge rubbing off with wear. The RB500, RB700, RB1000 and RAP1000 each have their measuring information laser-engraved on the strap for traceability and length checks.
Measure with ease and comfort, thanks to the RB500, 700 and 1000 models’ anodised aluminium handle, which provides ergonomic, durable grip, with a single fixation point to make sure the strip doesn’t become deformed.
Ensure optimum stability while measuring with the RAP1000’s magnetic stand and stringers on either side of the tool to improve manipulation, flexibility and accuracy.
Set the level and align the rail head and web with precision using the RAP1000’s adjustable stops, which make accurate results easy to achieve.
Tested and approved against the European Standard EN 14730-1 Norm, the PLA Evo delivers improved metallurgical and mechanical behaviour, to optimise quality, lengthen the life of the weld and save time for the welder.
The HFP 36V is battery powered and fully automated for easier, more reliable operation: the ignition, timing and stop require no manual interference or flame adjustment.
AutoSeal® moulds are Pandrol’s newest aluminothermic welding innovation that streamlines the welding process.
HWR is suitable for repairing railhead defects between 25mm and 90mm wide and 25mm deep (depending on the rail profile), it can be used on both the parent rail and on electric flash butt welds, which often suffer from squats. It is also suitable for transversal defects, shelling and corner gauge. The aluminothermic weld process is carried out using specially designed moulds.
Beyond offering welding processes for all standard rail profiles, we also collaborate with customers to engineer bespoke solutions for special rail types that are less commonly used, such as the special rail grades used on metro lines including rubber-tyred rail, guide bar rail, conductor rail, and rack rail. We can offer portions, moulds and crucibles designed to your exact specification.
The process involves casting molten steel (produced through the reaction of iron oxide and aluminium) at a temperature exceeding 3,500 ˚F (1,950 °C) into refractory moulds designed to the rail specification.
This flat-bottomed rail is typically larger and designed to continuously support high volumes of weight.
Our vignole rail welding processes equip the user to perform new welds as well as wide-gap and head-wash repairs.
Pandrol Connect consists of three modules: a mobile version for welders to record on-site data and for welding controllers to review data, an online monitoring app to review weld information from the office, and an online administration tool to apply settings to local standards.
The ignition system is engineered to fit precisely into the round opening in the lid of the Pandrol Crucible. Once the crucible is prepped and ready to pour, the Startwel® Ignition System can be placed in the lid and deployed safely by removing the metal clip grounding the prongs.